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70 notecards = 18 pages (4 cards per page)

Viewing:

Welding final review

front 1

T/F PPE safety glasses/goggles must have Z87 or Z87+ marked on the frame

back 1

True

front 2

T/F Any welding lens shade is permissible for all types of welding applications

back 2

False

front 3

T/F Infrared radiation (IR) cannot be felt

back 3

False

front 4

T/F Arc blow occurs when a magnetic field is developed while welding and causes the arc to move in an unpredictable manner

back 4

True

front 5

T/F The primary purpose of a shielding gas being present during the welding process is to protect the molten puddle form atmospheric contamination

back 5

True

front 6

T/F Changing the length of the arc while welding does not change the heat of the arc

back 6

False

front 7

T/F With SMAW, the primary reason starting the arc is more difficult than maintaining the arc is because the gas at the arc strike is not fully ionized

back 7

True

front 8

T/F Using a weave pattern while placing a bead will increase the amount of heat in the weldment

back 8

True

front 9

Which polarity listed does not cause (magnetic) arc blow?

back 9

AC

front 10

With SMAW and a given amperage, which polarity will provide the deepest penetration of the bead?

back 10

DCEP

front 11

Which of the following welding processes does a welder have some choice in the polarity selected for a given electrode?

back 11

GTAW or SMAW

front 12

Which of the following statements is not a consideration when choosing DCEP or DCEN for a SMAW electrode?

back 12

Base metal shapes (plate, pipe, etc.)

front 13

T/F An edge joint is formed with two overlapping materials. The edges create fillet weld

back 13

False

front 14

T/F Reinforcement refers to the depth of the penetration

back 14

False

front 15

T/F Restricted position means that the welder's positioning when welding pipe is restricted. Areas to be welded are difficult to reach

back 15

True

front 16

T/F When a weld symbol is both above and under the reference line, it means that welds are to be completed on both sides of the joint

back 16

True

front 17

T/F An outside corner joint creates the geometry for a groove weld

back 17

False

front 18

T/F Pipe welding is comprised mostly of fillet welds

back 18

False

front 19

T/F A square groove weld requires some type of mechanical joint preparation prior to fit-up

back 19

False

front 20

T/F A lap joint creates the geometry for fillet welds

back 20

True

front 21

T/F A 3F weld is a fillet weld completed on the horizontal position

back 21

False

front 22

The edges of a weld are the?

back 22

Toes

front 23

For welding certification, a flat welding position groove weld is

back 23

1G

front 24

If a weld symbol is_______ the reference line, then the weld is to be completed on the side that the arrow is pointing to

back 24

Below

front 25

Which of the following identifies pipe positioned at a 45-degree angle?

back 25

6G

front 26

Cutting tips are made out of which alloy?

back 26

Copper or chrome plated

front 27

What could happen if acetylene was used with the wrong tip?

back 27

The tip could overheat and cause backfire

front 28

What is the most widely used fuel gas used for cutting?

back 28

Acetylene

front 29

The oxygen cylinder valve should be opened____

back 29

Slowly until the pressure registers on the cylinder guage, them all the way up to prevent leaks in the top of the valve

front 30

The center hole on a cutting tip determines

back 30

The thickness of material to be cut

front 31

T/F The SMAW process only uses AC polarity

back 31

False

front 32

T/F Alternating current (AC) is the preferred type of current for welding for SMAW

back 32

False

front 33

T/F A welder inverter is less complex than the other traditional welding power sources

back 33

False

front 34

T/F The stops and re-starts necessary with SMAW electrodes increases the risk of weld defects

back 34

True

front 35

T/F Direct current has neither a positive or negative value 120 times per second

back 35

False

front 36

T/F SMAW has one of the highest operating factors of the arc welding processes

back 36

False

front 37

The most basic type of welder is an

back 37

Transformer

front 38

Which of the following is not part of the welding electrical circuit?

back 38

None of the above

front 39

The transformer inside a welding power source converts high voltage, low amperage electricity to_________ electricity for welding

back 39

Low voltage, high amperage

front 40

To increase penetration of a bead, you should select which welding polarity?

back 40

DCEP

front 41

Which polarity is also referred to as reverse polarity?

back 41

DCEP

front 42

Changes in the welding arc length will also change the following electrical characteristics?

back 42

Voltage

front 43

T/F Metals are joined using the arc welding process when two pieces of metal are heated to their melting point and additional metal is added to the molten puddle. This molten mass cools and solidifies into one solid piece

back 43

True

front 44

T/F DCEN polarity is used when welding in the GMAW process

back 44

False

front 45

T/F The loss of shielding gas when welding outdoors can cause weld failures as a result of porosity, lack of fusion, and other undesirable discontinuities in a weld

back 45

True

front 46

T/F GMAW exclusively uses inert shielding gas

back 46

False

front 47

A constant voltage system strives to keep which variables constant?

back 47

Arc length

front 48

T/F The delivery of gas to the arc is not important to the quality of the finished weld in the FCAW-G welding processes

back 48

False

front 49

T/F A flow meter regulator is designed to measure cylinder pressure and gas flow

back 49

True

front 50

T/F The four roll drive system of a wire drive is used primarily for industrial applications

back 50

True

front 51

T/F A FCAW wire drive component cannot be used for other types of welding wire

back 51

False

front 52

T/F A basic FCAW power source is a transformer

back 52

True

front 53

T/F The CTWD is the total of both the wire stick out and the arc length

back 53

True

front 54

T/F An air cooled welding gun will be limited to operating at lower amperages

back 54

True

front 55

The gas diffusor functions in the following manner?

back 55

All of the above

front 56

Which of the following is not true in describing the liner in the welding gun assembly?

back 56

It is a permanent part of the cable assembly

front 57

What is the technology that senses the consumables are installed properly into the torch?

back 57

Parts-in-place technology

front 58

What are the two parameters that can be manually adjusted on the PAC machine?

back 58

Amperage and air pressure

front 59

What two items should not be carried in your pocket when cutting?

back 59

Plastic lighter and matches

front 60

T/F Self-shielded electrodes are best suited for indoor applications

back 60

False

front 61

T/F The FCAW self-shielded electrode can be thought of as a STICK welding electrode turned inside out

back 61

True

front 62

T/F The FCAW process uses a continuous consumable electrode

back 62

True

front 63

T/F FCAW processes have a much higher deposition rate than SMAW

back 63

True

front 64

T/F The E70T-X electrode can be used in all-position welding

back 64

False

front 65

T/F Multi-pass welds can be made with FCAW-G electrodes

back 65

True

front 66

T/F As a process, FCAW-S is considered to be more portable than the FCAW-G process

back 66

True

front 67

The primary function of the flux inside a FCAW-S electrode is to

back 67

Protect the weld

front 68

The main operating difference between FCAW-S and FCAW-G is

back 68

Polarity

front 69

An E81T-X FCAW electrode will have a minimum of_____ psi tensile strength

back 69

80,000

front 70

Calcium is part of the flux with FCAW electrodes for which of the following reasons

back 70

Produce the slag